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<h2> Detailed Rotor Balancing Process </h2>

<h3> Equipment Preparation </h3>
<ul>
<li> vibration sensors, optical speed sensor, magnetic base, software package, and included accessories. </li>
<li> Set up the instrument and connect it to your computer via USB. Verify that the software is correctly installed. </li>
</ul>

<h3> Setting Up the Sensors </h3>
<ul>
<li> Mount the vibration transducers securely on the machine's housing where vibrations are most pronounced, typically near the bearings. </li>
<li> Direct the laser speed sensor towards the rotor and affix reflective tape to the rotor surface to facilitate phase angle measurement. </li>
</ul>

<h3> Starting the Program </h3>
<ul>
<li> Initiate the Balanset program on your computer. </li>
<li> Configure the software for either single-plane or two-plane balancing, based on the rotor's characteristics and the desired outcome. </li>
</ul>

<h3> Initial Vibration Measurement </h3>
<a href="https://vibromera.eu/wp-content/uploads ... era_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... era_01.png" alt="2-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Run the rotor up to its operating speed. </li>
<li> The application will acquire data on vibration magnitude, rotational velocity, and phase angle to determine the initial imbalance state. </li>
</ul>

<h3> Mounting the Test Weight </h3>
<a href="https://vibromera.eu/wp-content/uploads ... a-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... a-2_01.png" alt="3-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>
<ul>
<li> Halt the rotation and mount a test weight at a designated position on the rotor, with the weight's value entered into the software (usually in grams). </li>
<li> Resume rotor operation, and the program will capture the resulting changes in vibration amplitude and phase. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... era_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... era_01.png" alt="5-Camera_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>


<h3> Calculating the Correction Weight </h3>
<ul>
<li> The software uses the measured values to automatically compute the necessary compensating weight's magnitude and placement angle. </li>
<li> The calculated values are presented on-screen in both numerical and graphical formats. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... 448629.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... 448629.png" alt="Bs1 Manual" style="width: 30%; display: block; margin-bottom: 10px;">
</a>

<h3> Attaching the Corrective Mass </h3>
<ul>
<li> Mount the calculated corrective weight onto the rotor at the specified location and angle. </li>
<li> If necessary, perform intermediate checks to verify that the imbalance is being reduced. </li>
</ul>
<a href="https://vibromera.eu/wp-content/uploads ... a-2_01.png" target="_blank">
<img src="https://vibromera.eu/wp-content/uploads ... a-2_01.png" alt="1-Camera-2_01" style="width: 50%; display: block; margin-bottom: 10px;">
</a>

<h3> Verification and Balancing Completion </h3>
<ul>
<li> After installing the correction weight, run the rotor again and check the residual vibration level. </li>
<li> If the measured vibration falls within the tolerance defined by ISO 1940, the balancing process is considered successful. </li>
<li> Should the vibration still be excessive, repeat the balancing steps, making further adjustments to the corrective weight as needed. </li>
</ul>

<h3> Creating a Balancing Report </h3>
<ul>
<li> The balancing results are saved in the software's archive. You can create and print a report containing vibration data, correction weight mass, and its installation angle. </li>
</ul>

<h3> Concluding Steps and Verification </h3>
<ul>
<li> Verify the secure attachment of all balancing weights and measurement sensors. </li>
<li> Check that the rotor's rotation is smooth and free from undue noise or vibration. </li>
<li> If the rotor is part of a complex mechanism, verify the proper interaction of all its components. </li>
</ul>

<p> By implementing this method, you can effectively eliminate imbalance, reduce vibration levels, and increase the lifespan of the machinery. </p>




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